What is Routine Maintenance (Daily Maintenance) with Worldwide Automations?
What is routine maintenance?
Routine maintenance is maintenance activities such as regular inspections or machine service. Routine maintenance is done on a regular basis, whether daily, weekly, monthly or yearly. Routine maintenance is an important part of keeping systems up to date and functional. Worldwide Automations Ltd can be your biggest helper at this stage!
Routine maintenance workflow
Routine maintenance tasks are small and simple in nature and require only basic maintenance skills to perform well. They can be completed daily, weekly, monthly, quarterly or annually. Companies that invest in routine maintenance can extend the life of their assets, reduce emergency maintenance, and keep production lines or plants running more consistently.
Routine maintenance is a type of preventive maintenance and is also an essential part of total productive maintenance, where machine operators perform minor maintenance tasks to improve the reliability of the machines they use every day.
How does routine maintenance reduce downtime?
Routine maintenance is designed to help equipment, machinery and buildings run at their best. If a particular piece of equipment needs lubrication, it can run at a slower speed and reduce the efficiency of the entire line. If dirt interferes with a particular component, the entire production line can be shut down until the problem is detected. Regular lubrication and cleaning of equipment prevents such problems.
In addition, routine maintenance can be scheduled daily, allowing a company to maximize the use of maintenance resources. For example, if maintenance technicians move from one emergency work order to another, they may have to travel between locations, collect different tools and equipment, or change mental gears from one problem to the next. A maintenance person performing routine maintenance can clean, inspect and adjust many items on a single piece of equipment much more quickly.
Routine maintenance examples
Workers performing routine maintenance for an apartment complex or other residential building are responsible for cleaning common areas, inspecting and cleaning units when residents come in and out, or replacing filters or other components in the HVAC system.
At the factory setting, routine maintenance includes lubricating, cleaning and adjusting machines, replacing parts of equipment on a schedule, inspecting certain components, or performing conditional monitoring exercises.
Maintenance technicians working for a municipality perform routine maintenance throughout a city. This includes litter removal, landscaping, and ways to check for blown ballasts and burnt-out light bulbs.
Benefits of routine care
Routine maintenance prevents larger problems from occurring. Taking good care of equipment, machinery and facilities extends their overall lifespan and also keeps them performing at their best. Routine maintenance gives technicians a chance to regularly “eyeball” key components of a production line or a particular system, as well as catch other potential problems that lurk.
Also, most maintenance technicians assigned to perform routine inspections, cleaning, or adjustments are entry-level or relatively new to a particular maintenance department. Routine maintenance is usually simple and straightforward and is the perfect training ground for a new technician to learn about a particular facility, business or complex.
How to maximize routine maintenance
Routine maintenance provides an excellent return on investment given the reduction in emergency work orders, increased equipment efficiency and the need for fewer equipment replacements.
Provide maintenance technicians with education and training on how to clean, inspect, lubricate, service and adjust equipment, components or systems to maximize the benefits of routine maintenance. Create a comprehensive maintenance checklist for each piece of equipment or machine that requires routine maintenance and research the industry standard for lubrication, replacement or cleaning to ensure routine maintenance is appropriate.
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